M i d w e s t   C h e m i c a l   P l a n t   E x p l o s i o n  

     A world scale specialty chemical manufacturing plant experienced a major explosion badly damaging critical pressure vessels, process piping and equipment.

     An investigation into the causes and sources of ignition was performed. Corrective designs were created and implemented. Environmental/safety regulations were complied with.

     ChemTech was retained to investigate this incident, and similar incidents throughout the world, and then determine the cause of the explosion and to recommend solutions. ChemTech inspected the site, the equipment, interviewed plant management, plant engineering and plant operating personnel. Extensive photographs were taken, measurements of critical items were taken, and demolition instructions were prepared. A thorough, worldwide data search was undertaken for similar incidents. A number of industrial companies were contacted for data relating to process and mechanical designs.

     The cause and type of explosion was determined and verified with engineering calculations. Extensive process design, control, and operational practices were reviewed. Compliance with State environmental, safety, and labor regulations were reviewed and met. Plant corrections were designed, implemented, and re-start assistance was provided.